Welded Sheet Metal Pin Hole Filler

In this video matt goes over how to fill holes in a fender using a mig welder and a tig welder.

Welded sheet metal pin hole filler.

If you know how to weld take advantage of your tools for a longer lasting repair. If the hole needs to contain a liquid a rubber washer can go on the sheet metal screw to render it water tight. Get a tig 200. The kind of plug to use depends on how the thin metal is being used.

After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat. A small magnet will help keep the filler metal in place while you weld. Then the hole was welded using the stitch method. Whether you re dealing with a small piece of sheet metal or something valuable like a car you can fix it.

I used a piece of pvc pipe a vice mount miniature metal break and body hammer kit. Best deal on goodyear air hose check this out https amzn to 3b5cjvy how to fix a hole without welding no warping. Typical aluminum alloys for sheet fabrication are 3003 and 5052. Or less holes in steel aluminum fiberglass and plastic body panels while minimizing sanding damage and the amount of required surface preparation.

Holes in thin metal can be filled with plugs. By filling in holes you stop rust in its tracks and ensure the metal lasts longer. Perhaps a simple rivet or sheet metal screw can be secured in the hole. October 8 2018 by.

How to repair rust pin holes without welding posted. Techniques for welding sheet metal. The eastwood no weld hole repair kit provides a quick weld free solution to plugging 2 inch dia. A 5356 filler metal also works for 5052 materials specifically.

You might not have the money to pay an auto body shop to perform the repair or the tools to cut and weld a new patch panel in. I then used the templates to trace out the patch panels on some sheet metal. The more time the arc is in an area the hotter it. To prevent burn through and warping don t whip or weave the torch.

Holes larger than 1 4 need to be filled with metal. Mattm rust pin holes can happen on vehicles as new as a few years old in some cases. Body filler is a simple way to repair freshly cleaned holes.